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Artificial Quartz Slab Production Line

Solid Surface Press Machine

Solid Surface Press Machine

Model NO.: ES-3250F
Customized: Customized
Color: Customized
Main Motor Power: Avg.600kw
Customer: Yunfu, Shenyang, Turkey, Vietnam, etc
...

As a branch company of Wanfu Holding Group,  Eaststar machinery  Co., Ltd. is a modern high-tech enterprise specializes  in R&D, manufacture, sales and service of all kinds stone processing equipments. Like: artificial stone production line(marble/quartz); stone cutting machine(gang saw for marble block, bridge cuting machine, other stone cutting machine); stone polishing machine; stone shaping machine(column making machine, stone ball making machine, spilitting machine); Eaststar company is located in Shuitou town, next to Xiamen city, China.

Eaststar strictly pursues “Quality first and service-oriented” as its business philosophy, It gathered top qualified technicians in this industry, focused on a scientific management system and paid attention to every detail in production, now Eaststar  machine has achieved great improvement in the aspect of stability, precision, durability and production cost savings.

In the future Eaststar will enlarge its organization, strengthen its management, keep studying and innovating. We are sincerely looking forward to your communication and cooperation for a better future.


Basic Info

Model NO.: ES-3250F

Customized: Customized

Color: Customized

Main Motor Power: Avg.600kw

Customer: Yunfu, Shenyang, Turkey, Vietnam, etc

Trademark: Eaststar

Transport Package: 12-16 Containers

Specification: 3250*1650*15~60mm

Origin: Quanzhou, China

HS Code: 846400


Product Description

1. Artificial Quartz Stone Production Line

The artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests. 

The process of the entire line is, weight the raw materials (quartz powder, sand, etc) by the → send them to the mixer by the conveyor → add to auxiliary material (resin, firming agent, coupling agent, etc), mix individually and mix all-together → distribute material in the distribution machine → put the mixed material into press machine → vacuum vibration pressing and shaping → solidify in solidifying oven → cooling → quartz slab


Process formula and raw materials consumption(unit:kg)

name

stones

mixer powder

Mixed Resin

Initiator

weigh

178

85.44

21.36

0.2136


Comparing with similar competitors' artificial quartz stone production machine, Eaststar machine with the following advantages:

,Eaststar:

(1).High production capacity : 1 rough slab per 4~5 min with 3.25*1.65m, (Thickness: 12~50mm ).Count as work time at 20 hours per one day and 300 days per one year , the yearly output will above 380000. 

:3.25*1.65,4~5,20,25,38

(2). Quartz produced by our production line with high density and hardness: Density is 2.35-2.45g/cm3; Mohs' hardness is 6-7.

,:2.35-2.45g/cm3; 6-7

(3).High automation : Whole processing are controlled by computer, stable quality, manpower-saving, high product qualified rate, the mixer with the latest technology in the world, thorough-paced mixing and full-automation material feeding render certain the high & stable quality  product.

(4).Abolition of the mold, saving costs, higher productivity and lessening the chance of deforming slab.

(5).New improvement of solidifying oven, using no-deforming steel slab, ensure planar slab; heated evenly; saving energy.

(6).Advanced shaping & solidifying technology: Resin using percentage is about 6%-9% only, largest saving production cost and ensuring the high-quality product.

:6-9%,,

(7).Stabilized and reliable of our machine, lowest failure rate and maintenance cost.

(8).Providing completed and dedicated technical support. Redesign equipments according to customer's practical demands. For example, design the solidifying oven heating using natural gas replaces electric power.


3. Raw material and formula

(1) Raw material 

SiO2 powder ( please see our stone powder grinding mill machine)

Natural quartz scrap;

Powder;

Resin;

Initiator;

Firming agent, etc.


Specification ( ,,: Full Automatic and semi automatic. )

Artificial quartz slab size :

3250*1650mm;

3250*1250mm;

2450*1850mm;

2450*1650mm.


Total powder: Max.850KW,  Avg.600KW;

Capacity:  

**4-5 Minutes produce 1 piece quartz slab


F. Land Area Requirement

Raw material warehouse:2000 .

Artificial quartz production line workshop: 2000 

Warehouse: 2000 






















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